Increasing local production capacity for future demand peaks
Recently, Merck, a science and technology company, announced that its Life Science business sector has been awarded a EUR 121 million contract to build a lateral flow membrane manufacturing facility over a three-year period at its U.S. site in Sheboygan, Wisconsin. The contract award by the U.S. Department of Defense (DoD) on behalf of the U.S. Department of Health and Human Services is part of an effort to ensure a secure local supply and manufacturing capacity for critical pandemic preparedness products.
“With this agreement, Merck will establish a state-of-the-art lateral flow membrane manufacturing facility that will provide our global in vitro diagnostic (IVD) customers with greater flexibility and supply security for our Hi-Flow™ Plus lateral flow membranes.”
- Matthias Heinzel, Member of the Executive Board
“Our membranes have earned a reputation for high consistency among rapid diagnostic manufacturers, and the already robust global demand for these membranes has increased significantly since the pandemic outbreak. With this critical investment, we are expanding much-needed access to important diagnostic tests as a trusted partner to the world’s most demanding diagnostic manufacturers,” said Jean-Charles Wirth, Head of Applied Solutions, Life Science.
The construction of this new facility supports the company’s overall life science strategy to expand its physical capabilities and build out its regional network to enable further growth of its key portfolios.
The membrane is used by customers for the production of rapid test kits and enables reproducible results due to its consistent quality and optimized properties. The rapid test kits are used for a variety of applications including infectious disease testing (Covid-19, HIV, influenza, malaria, etc.) as well as in women’s health, biomarker detection, drug testing, food safety and animal health.
Due to the continuous increase in demand for lateral flow membranes, the company has already invested in a second membrane casting facility in Cork, Ireland, which was recently completed, and expanded the range of other key reagents (antibodies, beads, blockers, buffers) used to develop rapid lateral flow test kits. These strategic investments position the Group as a key supplier of critical raw materials to the diagnostics market, particularly as it prepares for IVD and medical device regulations.
The Life Science business is undertaking an ambitious multi-year program to increase production capacity and capabilities to meet growing global demand for life-saving vaccines, therapies and diagnostics. Over the past year, the company has accelerated investments in expanding production capacity for Mobius® single-use systems in the U.S. and France, and increased cell culture media manufacturing capacity in the U.S. and U.K., among other countries. In addition, several expansion projects continue to be advanced throughout the company’s global production and distribution network.