Siemens has showed a new version of the Braumat brewery process control system at the Brau Beviale 2019 in Nuremberg: The latest version 8.0 is based on the Simatic S7-1500 controller and has been optimized in the areas of reporting, weighing systems and security. Already installed Simatic S7-400 controllers can still be used, including in mixed operation. Existing Braumat installations can be expanded or modernized with Simatic S7-1500 controller. Production downtimes caused by new installations are thus avoided.
In order to enhance the reporting options, a batch report with a basic choice of process parameters has been integrated. Users can now create reports with the help of MS Excel. Braumat V8.0 is also now connected to the established PM-Quality option. This means that MES (Manufacturing Execution System) and MIS (Management Information System) functions are now available for calculating KPIs (Key Performance Indicators) such as plant availability. In the new version, storage location management is integrated together with dosage management in the recipe system, enabling the efficient and flexible automation of mixing processes. Recipes are automatically adjusted according to storage location availability and the quantity specifications of the batches to be produced. High-precision, self-optimizing weighing operations are fully automated with the integrated Siwarex weighing system. The Braumat V8.0 process control system continuously checks recipes and quantities for the individual production processes, thus reducing overdoses of malt, hops and diatomaceous earth. A combination of password protected Simatic S7-1500 controllers, encrypted communication on the terminal bus as well as extended user management and company ID registration via an RFID card reader increases security during the production sequences.
New Braumat V8.0 is available in both a standard and lean edition: With Braumat Lean, micro breweries and craft brewers can benefit from process automation from just a quantity of four units and one Simatic Open Controller. This can be expanded up to 40 units as required. Braumat Lean can also be operated as a compact, single user station or for remote areas of large breweries, such as laboratories. With the Standard edition, it is possible to create complex plant structures with redundant client-server features and server visualization. The Lean Edition of Braumat V8.0 can be expanded to the Standard Edition. After just a few days of training, users are able to configure new Braumat plants. For other food and beverage sectors such as dairies, cheese factories or soft drinks, the Sistar version 8.0 process control system is available.
As a long-term partner in the international brewing and beverages industries, Siemens is demonstrating at this year’s BrauBeviale being held in Nuremberg from November 12 through 14 how its innovative brewery automation processes enable the first step into digitalization. Visitors to booth 419 in hall 7 can experience the path to digitalization themselves: Exhibits stretch from the lean version of the Braumat process control system for the automation of micro breweries, to a standard Braumat system with a Manufacturing Operation Management (MOM) solution and energy management, to cutting-edge technologies such as cloud and edge computing.
Unlocking the potential of connected packs
Solutions in connected packaging
With the support of SIG’s Connected Pack solutions, Brazilian dairy producer Languiru Cooperative has become one of the leading market players in the southernmost state of Rio Grande do Sul at a time of increasing competition and growing consumer demands. And to reaffirm its ongoing partnership with SIG, Languiru has commissioned another filling line from SIG.
Since implementing SIG’s pioneering digital solutions in 2017, Languiru has experienced a number of achievements. These include greater consumer trust and quality perception in their products, improvements in productivity, and now a market share growth that puts Languiru in the region’s top three largest dairy producers, according to Kantar WorldPanel. Before its traceability project with SIG, Languiru was the fifth largest dairy producer in Rio Grande do Sul.
Languiru operates in an environment where consumers are demanding more transparency in business, more product information, and more digital communication with their brands of choice. Alongside this, food and beverage producers like Languiru need to reliably manage products in their supply chain, and ensure visibility at all times to guarantee efficiency, control and safety.
As a response to these market challenges, Languiru set out to create a new dairy concept: Qualidade do início ao fim, which translates as “Quality from beginning to end”. But in order to realise this promise, the producer needed a solution that not only makes product data easily accessible, but can also drive consumer engagement, trust and brand recognition.
Quality from beginning to end
To technically realise its vision of “Quality from beginning to end”, Languiru turned to SIG’s integrated Connected Pack platform – a drive to deliver unique digital coding technologies and track-and-trace solutions that ensure 100% connectivity and transparency together with greater digital interaction and engagement.
“Languiru has always stood out for the quality of its products, and the use of SIG’s innovative Connected Pack technology has enabled us to strengthen this perception and show consumers that Languiru milk is truly differentiated,” said Languiru Cooperative president, Dirceu Bayer.
As of May 2017, Brazilian consumers of five different Languiru milk products can access quality data, brand information and interactive quizzes directly on their smartphones by scanning a unique on-pack QR code. This QR code system was unprecedented in the food industry when it launched and proved SIG’s early commitment to the connected packaging trend.
“We have no doubt that with SIG we have a greater competitive advantage within the market compared to many other brands,” added Languiru’s Bayer. “SIG understood our demands and developed a tailor-made solution for Languiru that demonstrates quality and therefore adds value to our brand.”
Adding value throughout the supply chain
With a direct link to consumers, Languiru also has the opportunity for digital marketing activities, such as games, quizzes and promotions. In addition to this, in-line monitoring capabilities and vast data collection in the product journey has enabled Languiru to optimise production and logistics, and manage quality risks more proactively. The process of product traceability in the supply chain has now been reduced from five hours to five minutes, making recalls significantly easier. And in 2018, Languiru recorded a productivity improvement of more than 5% at its dairy plant, resulting in less waste and improved costs.
Languiru has also commissioned a third SIG filling machine. This new line ensures that 100% of Languiru’s long-life milk and chocolate milk product Chocolan has surgical traceability with unique QR codes securing end-to-end traceability for consumers and Languiru.
“For SIG, our greatest achievement is the success of our customers. Being part of the growth of Cooperativa Languiru and its consolidation as a market leader in long-life milk in Rio Grande do Sul is very gratifying and shows SIG’s commitment to be not only a supplier but a solution partner,” said Ricardo Rodriguez, CEO of SIG Combibloc Americas.
Traceability from the start for Origem
In August, Languiru launched a new premium milk called Origem. The milk is produced by only five farms, which all have the Good Practices of the Farm seal – a local initiative recognising dairy farms with best practices and processes – and are filled within 24 hours. The originating milk doesn’t have stabilizers, which maintains its purity, freshness and flavour characteristics.
With SIG’s Connected Pack technology, consumers can obtain information about the milk and the farm where it was produced, as well as information from producers, time of collection and satellite images of the farms.
Unique QR codes tied to the originating milk, as well as Languiru’s regular line, offer detailed information on factory quality tests and support traceability all the way to the shelf. This means Languiru can offer consumers an even more premium product with differentiation for those seeking a product of proven quality.
SIG’s Connected Pack is one of three value-adding segments that are part of its Value Proposition to help food and beverage producers meet increasing industry demands. Other solution-driven segments available include Product Innovation & Differentiation, and Smart Factory.
Conveying & Filling, Packaging, Labeling & Storage Food & Beverage Measurement, Instrumentation, Control & Automation Plant Construction, Engineering & Components Videos
Transmitter for Compressed Air
Conveying & Filling, Packaging, Labeling & Storage Food & Beverage Measurement, Instrumentation, Control & Automation Plant Construction, Engineering & Components Trade shows
The DNA of Better Packaging and Processing
At interpack 2020 in Düsseldorf Multivac will be presenting itself as a supplier of integrated solutions in packaging and processing. International visitors to Multivac’s five exhibition areas will be able to learn all about the company’s comprehensive range of solutions as well as the expertise of the Multivac Group in all applications. The company will also be focusing at the trade fair on concepts for producing sustainable packaging solutions, as well as on the digitalisation of processes and business models.
The main stand in Hall 5 (E 23) will focus primarily on the food processing industry. Here Multivac will be showing four fully automated packaging lines to demonstrate its far-reaching expertise in line automation, as well as exhibiting a wide range of different packaging technologies. Concepts for producing sustainable packaging solutions will also be featured, as well as aspects of digitalisation in processes and business models.
Utilising an outside area (between Hall 5 and 7), Multivac will be showing a fully integrated solution in live operation for the slicing and thermoforming packaging of a wide range of products. The fully automated line consists of Multivac’s highest-output slicer model and a thermoforming packaging machine.
Exhibiting on another outside are (in front of Hall 5), Multivac will be giving an insight into its wide range of semi-automatic and fully automatic packaging solutions for small and medium-sized processors. This includes chamber machines, traysealers and compact thermoforming packaging machines.
Trade fair visitors to Fritsch (Hall 3, C 04) can find answers to their questions on all aspects of dough forming and processing as well as details of the company’s comprehensive product range – from solutions for hand-crafted producers right up to industrial-scale manufacturers.
In addition to this, Multivac will be presenting in Hall 16 (Stand B 72) a range of solutions for packing medical and pharmaceutical products. The exhibits include solutions for the automatic packing of sensitive products and small batches, as well as marking and automation solutions, which are specifically designed for the high demands of this sector.