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SPS IPC Drives 2018
New flagships of Featurephone and Tablet Series

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Fairs, Plant Construction, Engineering & Components
ecom introduces new flagships of its Featurephone and Tablet Series Pepperl+Fuchs
Picture: Pepperl+Fuchs

At SPS IPC Drives 2018 the Pepperl+Fuchs brand ecom presented the next generation of its groundbreaking feature phones and tablets for hazardous areas. The world premiere includes the in-house developed Ex-Handy 10 Featurephone and the Atex/IECEx Zone 1/21; Div. 1 version of the industrial tablet Tab-Ex 02.

Ex-Handy 10 – Performance, Software and Network Compatibility

The in-house developed Zone 1/21 certified 4G/LTE Featurephone Ex-Handy 10 with Android 8 operating system is the ideal enabler and companion for innovative industrial 4.0 applications in hazardous areas. The latest member of the ultra-robust Ex-Handy family, developed since 1994, enables the use of push-to-talk (PTT) solutions over 4G as well as private LTE and Wi-Fi networks. This ensures optimum network coverage in all areas and situations – with low network latency and excellent data transfer rates. Speakers positioned at the front of the mobile device provide optimal voice and sound quality – even in noisy environments. Dedicated, easy-to-use side buttons – large PTT and red emergency button – allow quick access to PTT and alarm services via one-touch.

The high-resolution, brilliant display of the Ex-Handy 10 is protected by extremely resistant and scratchproof gorilla glass. It features protection class IP68 and withstands permissible ambient temperatures from -20 °C to +60 °C in harshest industrial environments. The feature phone offers maximum planning and investment security thanks to very long availability and support (5-year lifecycle) as well as global approvals (explosion-protection, country-specific product conformity and a wide variety of radio bands). With the Android 8 operating system, continuous security updates via Fota (Firmware Over the Air) and its own software development team, the Ex-Handy 10 is future-proof. In addition, its highly developed and powerful rechargeable battery paired with advanced energy management allows operating times above average. A consistent, compatible product ecosystem with its own 3.5 mm audio jack connector fixation concept and neues ecom Radio Speaker Microphone (RSM) as innovative PTT sets, scan applications and BLE beacons complete the offer.

Industrial Tablet for Zone 1 /21

The next highlight at the trade show in Nuremberg is the Atex/IECEx Zone 1/21; Div. 1 version of the new industrial tablet Tab-Ex 02 as successor of the world’s first explosion-proof Android tablet Tab-Ex 01. The Tab-Ex 02 combines highest performance with innovative applications such as augmented reality. Equipped with an Android 8 operating system, the Tab-Ex 02, based on the Samsung Galaxy Tab Active2, features a powerful Octa Core processor with 1.6 gigahertz and 3 gigabyte Ram. It is ideally suited for industry 4.0-capable applications and simplifies data exchange with Scada/DCS systems, merchandise management systems (SAP, IBM Maximo), project management systems and computer-aided system planning. The compact Tab-Ex 02 is the perfect and worldwide approved companion for various tasks, including inventory, material tracking, maintenance, supply chain and asset management up to a professional solution for lone worker protection.

Harness Synergies, increase Effectiveness and Safety

At SPS IPC Drives, Pepperl+Fuchs and ecom demonstrated how customers benefit from an end-to-end, future-proof solution and global service portfolio for hazardous areas which offers completely new possibilities along the entire supply chain in terms of industry 4.0. The interaction of the latest sensor technology, smart HMI solutions and explosion-proof mobile devices helps companies to reduce costs, increase safety and ensure more effective processes and improved asset management. In addition, employees, experts, teams or project groups can use professional industrial applications, make data available online in real time and thus collaborate more flexibly from any location. Push-to-talk or video conferencing applications offer many advantages for documentation, remote diagnosis, maintenance and repair. Experts don´t need to be in the plant or on site to make a remote diagnosis and give instructions for repairing the damage, thus no longer losing valuable time or incurring costs.

Conveying & Filling, Packaging, Labeling & Storage Fairs Food & Beverage

Packaging performance
Greater flexibility and advanced performance

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With the GEA FormPlate Creator designing customized form plates is as easy as 1-2-3. Picture: Gea
With the GEA FormPlate Creator designing customized form plates is as easy as 1-2-3. (Picture: Gea)

For its packaging and forming machines as well as grinding and cutting equipment, Gea developed different Toolings to make sure the machines always fulfill their demands. Whether it affects the shape, size, taste, quality, or safety and economic needs for the end product, Toolings bring the latest innovations and developments to meet all those new requirements. The main advantages are reduction in manufacturing costs, extended lifetime of new tools and greater flexibility to get new products to market as well as enlarging the product range. Toolings are quickly available with a minimum capital investment and a very short implementation time. At the upcoming IFFA trade fair in Frankfurt (Germany), the experts will inform about the wide range of Gea Toolings for its several food processing machines.

Precision engineered to match forming machines

With the original Gea FormPlates, customers can make every gram of their product count. OEM quality ensures minimized give-away and optimized shape, quality and portion weight of formed products. In addition to regular form plates, the company is also able to design customized ones and with that responding quickly to customers’ demands and seasonal trends. The  FormPlate Creator is a unique free service that contains a huge variety of shapes that can be turned into a custom form plate. After receiving some details, including the machine type, choice of raw material, choice of plate material, average product weight, and proposed production volume, a PDF drawing of the form and form plate and a cost estimate is available within minutes. With this service from Gea, customers can turn their creative ideas into business realities and manufacture products with extra appeal.

Hand crafted for unmatched quality and lifetime

With Geas bag forming sets for SmartPackers customers can lower their operational costs. High tech composites used for Gea Shoulders ensure lower wear rates and up to 10 times longer life as compared to stainless steel shoulders. In addition, the shoulders can easily be repaired in case of damage. The new standard forming set is delivered as a fiberglass-reinforced version with an insert. This version is stronger than the conventional forming set and therefore ensures less wear, extra protection and longer operational life. An insert also makes it possible to produce both overlaps and tucked seams with one and the same shoulder. Finally, each forming set is equipped with a rigidized surface to ensure smooth running in a moist/wet environment. In short Gea Shoulders provide complete peace of mind with unique design, high tech composite materials, simpler maintenance, lower operational costs and increased reliability.

Perfection down to the smallest detail with knives for CutMasters

Gea TopCut is a self-contained knife head system for Gea CutMasters that combines high speed cutting with performance benefits in terms of handling, hygiene and product quality. It is available on all CutMaster bowl cutters and can be fitted as a field upgrade to existing machines. Designed to increase productivity and be more user-friendly, the patented TopCut knife system delivers consistent quality for a wide range of products. Fine emulsions are produced in combination with a removable sliding plate, while removing the plate enables coarser cuts to be produced without smearing. In addition, a range of universal and special knives is available for CutMasters.

 

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Fairs Plant Construction, Engineering & Components

Battery Show Europe
Materials for the Battery of Tomorrow

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The “Battery Show Europe” in Stuttgart: Asahi Kasei Introduces Innovative Materials for the Battery of Tomorrow
Picture: Asahi Kasei

From 7 to 9 May, Asahi Kasei and its US subsidiary Celgard presented a wide range of high-performance materials for automotive batteries at the Battery Show Europe 2019 in Stuttgart, Germany.

A highlight at Asahi Kasei’s booth was the model of a lithium-ion battery, containing, among other things, high-performance plastics and separators. With this exhibit, the company demonstrates the range of its products for safe, efficient as well as compact structural parts and components for batteries.

This includes the high-performance plastic m-PPE (modified polyphenylene ether) as an innovative material solution for structural components of the battery housing. The m-PPE thermoplastic Xyron is electrically non-conductive and is characterized by its low density and resistance to electrolyte fluids. This makes it a suitable material for lightweight and compact battery housings.

With the m-PPE particle foam SunForce, Asahi Kasei offers a product that is distinguished by a high flame retardance (UL94 V-0), high formability and high thermal insulation properties. The engineering plastic thus contributes to the compact design of the battery housings and increases the safety and efficiency of the batteries. At the same time, the material is highly processable: The foam beads are manufactured with steam moulding. In contrast to other materials processed by injection moulding, tooling costs can thus be kept low.

In addition to m-PPE, the company – as one of only four fully integrated suppliers of polyamide 6.6 worldwide – presents the product grades SN and SG of the Leona PA 6.6 series as materials for battery components that contribute to reducing costs and weight.

Since Dr. Akira Yoshino, research associate at Asahi Kasei, developed the very first functional and safe prototype of a lithium-ion battery in the early 1980s, the company has been a pioneer in the field of lithium-ion battery research. As world market leader in lithium-ion battery separators, the Asahi Kasei Group is today considered as a substantial material supplier for the battery industry.

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Conveying & Filling, Packaging, Labeling & Storage Fairs Food & Beverage

Fresh food
Sustainable packaging solution

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Attractive packs for fish and crustaceans Multivac
Picture: Multivac

In order to meet the demand from the market for alternative packaging materials, the two companies Leipa Georg Leinfelder and Koehler Paper Group have developed in conjunction with Multivac a cardboard composite, which can be used for packing fresh food such as meat for example. This innovative solution based on paper fibre packaging material was presented at IFFA on the Multivacstand and run on a compact thermoforming packaging machine. The packs are designed in such a way, that the end user is able to separate the cardboard backing from the plastic barrier layer and then put it into the paper recycling.

Multilayer composite for skin packs

When developing this material, the challenge was to produce a cardboard composite with high barrier properties and a suitable sealing medium, which has the stiffness of a flat pre-cut card sheet but is also capable of being wound onto a roll, so that it can be run on a thermoforming packaging machine. The first results show that the Leipaflat multilayer composite is excellent at meeting all the requirements. This material can be used on a thermoforming packaging machine to produce skin packs, which not only package the product securely but also present it attractively to the consumer. As a strategic development partner in the board sector, Koehler provides Leipa with the material for manufacturing Leipaflat.

“Leipaflat is made of up to 90 percent renewable raw materials. Compared to the conventional packs used for these products, the features of this packaging material are its appearance and feel of a paper pack, and this contributes significantly to product differentiation in the chill cabinet,” explains Matthias Haux, Commercial Head of Flexible Packaging at Leipa. “This solution meets the high aspirations and demands of consumers, who are conscious of both quality and the environment. The cardboard offers not just the required stiffness, but it can also be run particularly well on thermoforming packaging machines thanks to its ease of winding on rolls. This solution can generally also be used on existing machines and dies. If requested, we are always willing to give customers advice on site about the optimum settings for their equipment.”

Danny Köppl, Product Manager for Films & Consumables at Multivac, adds: “This sustainable packaging solution, which was launched at FachPack 2018 and marketed under the Multivac PaperBoard range, has already received a very positive reception from professionals in the trade. Now we are receiving a large number of enquiries from the market, particularly against the background of the EU Plastics Strategy, and these are coming not only from Germany and Western Europe but also from many other regions such as Eastern Europe, North America and Oceania. We are currently carrying out a large number of sample productions for a wide range of customers.”

“We see great potential for this project, which has begun very successfully, and we are convinced that we can address the future of packaging in conjunction with our highly qualified partners, who embody the same collaborative ideas as we do,” says Dr. Markus Wildberger, Corporate Director of Technology at Koehler. “As part of our own ideas on sustainability, this project supports our aims of replacing plastics in packaging with paper-based materials, where it is sensible and practical to do so. This means that a product made from renewable raw materials is used, one for which closed-loop recycling has already been developed. We see in this and other collaborative projects the opportunity to develop and market further innovative solutions in the sector of flexible and rigid board packaging.” Dr. Wildberger also emphasizes that this could involve developments in the non-food as well as food sector.

“Based on today’s knowledge of the planned harmonisation of the EU regulations on plastic disposal, we assume that Leipaflat will lead to significant cost benefits in the context of the packaging fee for companies,” says Matthias Haux from Leipa. “And last but not least, the environment as well as consumers also benefit from this solution.”

PaperBoard

The PaperBoard portfolio comprises a wide range of solutions for producing MAP and vacuum skin packs from paper fibre-based materials. In conjunction with leading manufacturers, the company has developed suitable packaging materials, which can be run on standard machines. By using different functional layers, it is possible to produce packs from paper fibre-based materials, which also meet the barrier requirements of the most sensitive products. The packs can be designed in such a way, that the end user is able to separate the cardboard backing from the plastic barrier layer and then put it into the paper recycling.

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