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Innovative magnetic gripper for high holding force and flexibility

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Food & Beverage, News, Operation & Maintenance, Processing Technologies

Suctioning and transporting ferromagnetic workpieces with uneven surfaces shows vacuum units on collaborative robots their limitations. In cases like these, magnetic grippers play to their strengths and provide a secure grip on the material in numerous industries. The new MHM-X7400A series from automation specialist SMC now offers users a powerful and at the same time energy-saving solution especially for cobots, which achieves a holding force of up to 200 N and is ready for immediate use thanks to plug & play.

Whether in the general automation and manufacturing industry, the food and packaging sector, or medical technology: many manufacturing industries use collaborative robots that have to pick up ferromagnetic workpieces with perforated or uneven surfaces using magnetic grippers. For even safer pick & place applications, the supplier of pneumatic and electric automation technology has now expanded its magnetic gripper portfolio with a new series specifically for Cobot series. Among others, the plug-&-play system is available for the TM series from OMRON CORPORATION and TECHMAN ROBOT Inc. (compatible with TM5, TM12, TM14): The magnetic gripper MHM X7400A-TM achieves a higher holding force of up to 200 N (Ø 25, tool thickness 6 mm) compared to many comparable products and is suitable for use in applications where vacuum suction units cannot be used.

Precise performance where other solutions give up

The new series is the ideal choice precisely when other solutions do not offer optimum performance: Vacuum cups, for example, cannot suction porous or simply uneven workpieces. SMC’s MHM-X7400A magnetic gripper, on the other hand, can pick up workpieces with different geometries – and ensures reliable holding of sheet metal, metal plates or other materials with ferromagnetic properties. Thanks to magnetic force, protection against falling is ensured even when the compressed air or power supply is interrupted, and energy-saving operation is made possible. The holding force can be continuously adjusted by changing the distance between the magnet and the workpiece via the adjustment screw. This avoids, for example, damage to workpieces due to excessive holding force or unintentional pickup of multiple parts. 
Efficient operation in robotic environments

Available with a diameter of 25 mm, the size of the MHM-X7400A series is particularly space-saving and scores with its low weight. The magnetic grippers are thus predestined for use in application environments with restricted space conditions, such as robot arms, and increase productivity through the possibility of faster movements, among other things. The simple and rapid connection of compressed air line and electrical wiring via plug & play also reduces installation time (M8 or M12 plug-in connection). Certified for various universal robots, the magnetic grippers of the MHM-X7400A series have also been developed for use with the TM5, TM12 and TM14 cobot models from OMRON CORPORATION and TECHMAN ROBOT Inc. (MHM-X7400A-TM) and also allow several magnetic grippers to be arranged in parallel as required, for example for transporting parts with a large surface area. More holding force and flexibility for many industries

In addition, the options for mounting also make SMC’s magnetic gripper a flexible partner for pick & place applications: Tapped holes on the cylinder head and side allow it to be mounted axially or laterally – mounting options via ball head mounts are also available as a special solution. Axial installation is also possible centered by means of an adapter. The magnetic field-resistant electronic signal transmitters can be mounted from two sides at the same time. A fluorocarbon rubber damping ring on the cylinder head, which can be replaced without tools, also ensures gentle contact with the workpiece surface and prevents direct metallic contact.

 

Food & Beverage Ingredients & Auxiliary Materials News Processing Technologies Trade shows

Presentation of innovative platform at Vitafoods Europe in Geneva

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International nutritional solutions provider Glanbia Nutritionals is introducing its TechVantage platform at this year’s Vitafoods Europe, the world’s leading nutritional supplements trade show. It offers functionally optimized nutritional technologies that provide increased stability, the ability to mask flavors and colors, and improved solubility and flowability.

Today, more than ever, there is a need for product formulations that meet the demands of increasingly sophisticated dietary supplements, beverages and foods. Functionally optimized nutrient technologies are based on more than 30 years of industry experience and cover a wide range of challenges and requirements, such as optimizing product color, clarity, taste, stability, dispersibility and bioavailability. The in-house technologies within the platform are NutraShield microencapsulations, UniTrit triturations and GranulPlex granulations, each with their own merits:

NutraShield microencapsulated nutrients provide a protective structure around each nutrient. This enhances efficacy and function in a variety of ways – including masking odors and flavors, improving stability, controlling color intensity, converting oils to powder, and delaying the release of nutrients.

UniTrit triturated nutrients are standardized on a carrier for homogeneous nutrient release, allowing easier distribution of nutrients in the final blend and easy scaling with less excess.

GranulPlex granulated nutrients are formed by forming individual particles from multiple small and large particles, allowing for better instantization, dispersibility and a more powerful compressible powder.

The nutrient portfolio of covers a wide range of categories, including vitamins, minerals, botanicals, amino acids, sweeteners, carbohydrates, fats (oils), botanicals, fiber and acids. It enables manufacturers to make significant improvements in the production of tablets, chewable tablets, effervescent products, gummy bears, powdered drink mixes, beverages and more.

“Decades of knowledge and experience in microencapsulation, granulation and trituration have gone into the development and creation of our TechVantage™ platform. This has been done with the expectations and requirements of many of our customers in mind. TechVantage will provide our partners with increased end-product functionality while reducing formulation issues and manufacturing difficulties.”

– Josh Stewart, Senior Product Manager Premix Solutions

 

 

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Consumables Food & Beverage News Processing Technologies

Investment of 50 million euros for new plant

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The functional ingredients manufacturer Beneo is investing 50 million euros in the construction of a new plant for processing pulses. The new plant is being built at the Offstein site and will produce protein-rich ingredients for the food and animal feed industries. Initially, the focus will be on the production of protein concentrate, starch-rich flour and pods from field beans. In the future, other pulses may also be processed on site. The new production facility strengthens the portfolio of vegetable proteins. The company will thus be able to meet the growing demand for plant-based food and animal feed products even better.

The trend towards vegetable proteins is unbroken. According to forecasts by market research company Mintel, plant-based proteins will account for 75 percent of total protein demand by 2027. Manufacturers of plant-based protein products can expect a compound annual growth rate (CAGR) of more than ten percent between 2020 and 2027. Legumes are also growing in popularity. Peas and field beans are on track to become the top new ingredients in global new product introductions, with a CAGR of 20 percent over the past five years.

Along the entire supply chain, the company places great emphasis on sustainability. Pulses help reduce greenhouse gas emissions right from the agricultural production stage. For example, field beans fix nitrogen from the air, covering their own nitrogen requirements and those for subsequent crops, so there is no need for appropriate fertilization. The field beans come from farmers in the region who are certified by the Sustainable Agriculture Initiative (SAI) and comply with appropriate standards for sustainable agriculture. Beneo fully utilizes the field beans to produce protein concentrate, starch-rich flour and pods as functional ingredients. In addition, the production process selected is characterized by comparatively low energy consumption. As a result, it makes an overall contribution to climate neutrality and sustainability targets.

Planning work has already begun and construction of the plant is scheduled for completion in the second half of 2024. This will create up to 25 jobs at the Offstein site. To ensure that food and animal feed customers can benefit from the ingredients from the field bean as quickly as possible, the company will process the raw materials on existing production facilities until the new plant is fully operational. Initial product volumes will thus be available as early as the beginning of June 2022.

The protein concentrate and starchy flour from field bean are used to enrich protein and improve the texture of meat and dairy substitutes as well as (gluten-free) baked goods and cereals. The pods, as well as the starch-rich flour, are used as a vegetable protein or fiber source for sustainable pet, aqua and livestock feed.

“The recent investment in a new legume production facility is just the beginning. As we strongly believe in plant-based ingredients, we see the new facility as an important first step in expanding our protein offering. This will allow us to produce a greater variety of sustainable plant-based protein ingredients in the years to come.”

– Christoph Boettger, Member of the Executive Board

 

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Food & Beverage Measurement, Instrumentation, Control & Automation News Processing Technologies

Innovative pressure sensors of the PI series

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The sensors used in the food industry have very high requirements. Hygienic design, high protection class and robustness are just some of them. The new pressure sensors of the PI1xxx series meet these requirements just like the predecessor models, but offer many more advantages.

The new PI1xxx pressure sensors are mainly used in the food industry and therefore meet all common hygiene requirements. Among other things, they are certified according to EHEDG and FDA and meet protection class IP69k, so that daily cleaning with a high-pressure cleaner is no problem. The sensors use a capacitive ceramic measuring element and are therefore extremely robust. Neither abrasive or corrosive media nor vacuum or pressure peaks can harm the sensor element. In addition, the sensor permanently withstands 150°C media temperatures and is thus suitable for many high-temperature applications in the food industry. The media temperature can also be read out via IO-Link. The PTFE seal, which is permanently maintenance-free, also contributes to the robustness.

Higher resolution improved design

The new pressure sensors, which are available with various measuring ranges from vacuum to 100 bar, now communicate via IO-Link 1.1 and have a resolution of 32 bits. This is especially important for applications where differential pressures are measured and thus only a small part of the measuring range can be used. Temperature compensation has also been improved in the new series. In food industry plants, the CIP process, in which the equipment is cleaned with hot liquids, is the standard. If production is then to be resumed at low temperatures, it is important that the sensor functions reliably again as quickly as possible. This has been significantly improved in the new PI1xxx, so that production can restart much faster after cleaning – in many applications, this leads to a significant gain in efficiency.

Even seemingly small improvements to the design of a sensor can have a big impact in the application. For example, the vent opening on the new pressure sensor has been offset by 90° and is now located on the side when mounted conventionally. This prevents condensate, for example, from collecting on the membrane of the vent opening and causing contamination or impairing the function. The product has also been optimized in terms of user-friendliness: the new operating concept with three buttons makes parameterization much more convenient and thus faster.

The pressure sensors of the new series are ideally suited for applications in the food sector – for example in dairies, breweries and many other cases where liquids are used. Pressure measurements in these applications are made in tanks as well as in pipelines. The numerous improvements to the sensors offer users important advantages in this regard.

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