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Conveying & Filling, Packaging, Labeling & Storage

Packaging performance
Greater flexibility and advanced performance

With the GEA FormPlate Creator designing customized form plates is as easy as 1-2-3. Picture: Gea
With the GEA FormPlate Creator designing customized form plates is as easy as 1-2-3. (Picture: Gea)

For its packaging and forming machines as well as grinding and cutting equipment, Gea developed different Toolings to make sure the machines always fulfill their demands. Whether it affects the shape, size, taste, quality, or safety and economic needs for the end product, Toolings bring the latest innovations and developments to meet all those new requirements. The main advantages are reduction in manufacturing costs, extended lifetime of new tools and greater flexibility to get new products to market as well as enlarging the product range. Toolings are quickly available with a minimum capital investment and a very short implementation time. At the upcoming IFFA trade fair in Frankfurt (Germany), the experts will inform about the wide range of Gea Toolings for its several food processing machines.

Precision engineered to match forming machines

With the original Gea FormPlates, customers can make every gram of their product count. OEM quality ensures minimized give-away and optimized shape, quality and portion weight of formed products. In addition to regular form plates, the company is also able to design customized ones and with that responding quickly to customers’ demands and seasonal trends. The  FormPlate Creator is a unique free service that contains a huge variety of shapes that can be turned into a custom form plate. After receiving some details, including the machine type, choice of raw material, choice of plate material, average product weight, and proposed production volume, a PDF drawing of the form and form plate and a cost estimate is available within minutes. With this service from Gea, customers can turn their creative ideas into business realities and manufacture products with extra appeal.

Hand crafted for unmatched quality and lifetime

With Geas bag forming sets for SmartPackers customers can lower their operational costs. High tech composites used for Gea Shoulders ensure lower wear rates and up to 10 times longer life as compared to stainless steel shoulders. In addition, the shoulders can easily be repaired in case of damage. The new standard forming set is delivered as a fiberglass-reinforced version with an insert. This version is stronger than the conventional forming set and therefore ensures less wear, extra protection and longer operational life. An insert also makes it possible to produce both overlaps and tucked seams with one and the same shoulder. Finally, each forming set is equipped with a rigidized surface to ensure smooth running in a moist/wet environment. In short Gea Shoulders provide complete peace of mind with unique design, high tech composite materials, simpler maintenance, lower operational costs and increased reliability.

Perfection down to the smallest detail with knives for CutMasters

Gea TopCut is a self-contained knife head system for Gea CutMasters that combines high speed cutting with performance benefits in terms of handling, hygiene and product quality. It is available on all CutMaster bowl cutters and can be fitted as a field upgrade to existing machines. Designed to increase productivity and be more user-friendly, the patented TopCut knife system delivers consistent quality for a wide range of products. Fine emulsions are produced in combination with a removable sliding plate, while removing the plate enables coarser cuts to be produced without smearing. In addition, a range of universal and special knives is available for CutMasters.

 

Conveying & Filling, Packaging, Labeling & Storage Measurement, Instrumentation, Control & Automation Pharmaceuticals Plant Construction, Engineering & Components Videos

Klosterfrau
Filling and Capping machine

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Bosch Syntegon Filling and Capping machine at Company Klosterfrau

Flexible filling and capping line to bottle various liquid and viscous medicines in glass bottles ready for oral consumption at Company Klosterfrau.

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Conveying & Filling, Packaging, Labeling & Storage Measurement, Instrumentation, Control & Automation Plant Construction, Engineering & Components Videos

RSA
Fully automatic labelling of shock absorbers

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RSA - Fully automatic labelling of shock absorbers

The RSA Series Labelling System has been designed to identify suspension springs with the appropriate load class based on an individual load measurement result. The system receives the measurement results from the upstream system. The system is available as single or double cycle variant (depending on the required throughput).

The variable data are printed with the respective data by a label printing dispenser (with double cycle variant of 2 label printing dispensers) before application. The currently printed label is always applied. The labels can be printed in one or more colours.

Simple linear axes, single- or twin-robot systems are used as handling systems. Since the labels are normally wider than the distance between the threads, the label is preformed as a U before it is applied to reach the labelling position before it is placed around the thread and finally fixed as a flag label. At the outlet of the line, the data is captured by an inspection system and compared with the original measurement results.

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Conveying & Filling, Packaging, Labeling & Storage Food & Beverage

1 billionth alu-free pack
Uptake grows for low-carbon aluminium-free solution

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SIG’s combibloc EcoPlus, the world’s first and only aluminium-free aseptic carton, has hit a milestone of 1 billion packs filled. The 1 billionth pack was filled by DMK Group, Germany’s largest dairy cooperative. (Picture: SIG)
SIG’s Combibloc Eco Plus, the world’s first and only aluminium-free aseptic carton, has hit a milestone of 1 billion packs filled. The 1 billionth pack was filled by DMK Group, Germany’s largest dairy cooperative. (Picture: SIG)

SIG’s Combibloc Eco Plus, the world’s first and only aluminium-free aseptic carton, has hit the major milestone of 1 billion packs filled. With the launch of Combibloc Eco Plus, SIG disrupted the market by eliminating the need for an aluminium foil barrier layer in aseptic beverage cartons for the first time, significantly reducing environmental impact. Strong and growing demand for this solution is supporting SIG’s ambition to go Way Beyond Good by helping to create a sustainable food supply system that puts more into the environment and society than it takes out. The 1 billionth pack was filled by DMK Group, Germany’s largest dairy cooperative. As an early adopter of Combibloc Eco Plus, DMK Group has played a decisive role in the success story of this low-carbon aseptic packaging solution for the dairy market.

Delivering for the environment

Aseptic beverage cartons already offer a significantly lower environmental footprint than alternative types of packaging due to their high proportion of renewable materials, light weight and efficient design. Combibloc Eco Plus cuts environmental impact even further by using an innovative composite structure to protect the contents without the need for aluminium foil. The pack is made up of 82% renewable paperboard – sourced from FSC-certified sustainable sources. The result is a 28 % lower carbon footprint than a conventional SIG carton in the same format, as shown by an independent lifecycle assessment by the independent Institute for Energy and Environmental Research (IFEU). SIG is the only company offering an aseptic carton pack without aluminium. Combibloc Eco Plus showcases the company’s commitment to sustainable innovation as it drives progress towards its Way Beyond Good ambition. The innovative aluminium-free structure also forms the basis for Signature Pack 100, the world’s first pack aseptic pack linked to 100% renewable materials.

Broad market appeal

Climate change has become a mainstream topic for consumers and SIG’s low-carbon Combibloc Eco Plus solution is helping customers meet growing demand for more sustainable packaging. Both sustainable and economic, Combibloc Eco Plus appeals across all categories from premium organic to price entry commodity, brands and private labels alike. Combibloc Eco Plus can be filled on standard beverage filling machines from SIG with a simple change to the filling parameters.

„Combibloc Eco Plus works for customers and for the planet,” said Frederic Faber, Marketing Account Manager D-A-CH at SIG. “It combines environmental sustainability and economic competitiveness like no other aseptic carton pack available on the market. This unique combination has made Combibloc Eco Plus appealing to SIG customers across a broad market spread, from premium brands to private labels“.

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