Quality is once again making history at Bühler Technologies: Bühler Technologies has now been a pioneering distributing and developing Atex certified sample gas pumps for 40 years. A good time to highlight the successful development in this product segment and introduce the sample gas pump P 2.2 Atex.
“Whilst taking inventory of a customer system our field engineers recently came across an Atex sample gas pump which has been in service since 1979. This discovery made us extremely proud. It’s impressive testimony we have always met our responsibility for maximum quality in the sensitive Atex field.”
Markus Beck, Sales Manager at Bühler Technologies
The same year the guidelines on explosion protection, applicable for all of Europe, had just been introduced by the Council of the European Community in 1979, “Bühler” started selling a product model which complied with the latest Ex requirements. The model would still meet the regulations 15 years later, known as the “Atext directive” since 1994 – although by then it had long been part of a separate product line.
AT stands for “Atmosphère” and EX for “Explosible”. The Atex directives apply to companies developing and using products for potentially explosive industry sectors. These directives define the health and safety requirements which must be observed to protect all persons which come into contact with explosive areas of industrial systems. The Atex products, classified by the danger level, are a significant contribution to prevent explosive gases, dusts, mists, or even explosions, in industrial systems. Gas analysis by extracting and conditioning the sample gas are key for safe and efficient system operation in processes or monitoring emissions in the chemical industry, petrochemistry or biochemistry as well as power stations.
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Blister line BEC 400
The BEC 400 is the ideal line for the processing of all common solid dose products and types of forming material in batches of up to 150,000 packs. Particular characteristics of the compact combination incorporating a blister and a cartoner module include a high level of flexibility and very fast format changeovers.
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New product for monitoring emissions
The Gas 222.15-MA model by Bühler Technologies is a new, innovative product to improve emissions monitoring in shipping.
In the interest of protecting the environment, monitoring emissions in shipping is gaining importance. Here the initial focus is on large-scale emitters such as cruise ships, container ships and tankers.
Depending on the fuel quality, in addition to CO2 and H2O, these ships emit a mix of various pollutants. Similar to large combustion plants, gas analysis in maritime applications also serves monitoring pollutant emissions as well as controlling the combustion process.
Bühler Technologies is one of the worldwide leading suppliers of gas analysis components and systems. However, maritime applications pose additional requirements with respect to equipment and components compared to stationary applications. For example, although the hulls are certainly designed for the specific requirements with respect to strength, much like the element they travel, they are never at rest. Due to the water movement and particularly the running machines, the entire ship is always more or less vibrating. Sometimes even at the multiple of gravitational acceleration. There’s a good reason why the marine and off-shore sector require certified products.
Another requirement is based on the moisture in the ambient air. In addition to other extractive gas analysis components, Bühler Technologies has now developed a probe approved for this application. The 15-MA version of the GAS 222 series meets the broader requirements yet still offers the well-known benefits such as toolless filter change and very compact size. With the newly designed insulation and the convenient terminal box, the protection class was raised to IP 66.
Conveying & Filling, Packaging, Labeling & Storage Fairs Food & Beverage Plant Construction, Engineering & Components
Multi-functional Visitron Filler
Gea will present its highly efficient, multifunctional processing technology for the beverage industry at this year’s leading trade fair, BrauBeviale, in hall 7 under the motto: “Refreshingly Different.” On display will be the Gea Visitron Filler All-In-One, which can fill bottles, cans and PET containers on a single filler. BrauBeviale in Nuremberg is a short stopover for the filler before it continues on its way to Australia – where Gea customer, Moon Dog Craft Brewery, is eager to integrate the ultra-flexible filler into its new plant.
Moon Dog Craft Brewery is independent, Australian-owned and fast approaching its 10th birthday. Originally set up in the Melbourne suburb of Abbotsford, Moon Dog has now outgrown that facility and is on the move to Preston where the team has just opened a 12,000 m2 facility. The site will house a unique 725-person venue with a large new brewing facility about to be commissioned, which will allow them to produce over 10 million liters per year. Moon Dog is known for pushing the limits with beer styles and flavours and the new facility with a designated souring kettle will allow them to continue to diversify and grow marketshare within Australia and globally. Seeing the need to bring more efficiency into its processes, Moon Dog ordered a Gea Visitron Filler All-In-One in August 2019, as well as a water deaeration system Varidox, a Dicar-B carbonation system, an Eco-Flash pasteurizer and a Plug & Win 100 centrifuge from the technology group.
Sustainable bottling and canning
Breweries are particularly interested in Gea Vipoll filling equipment because this sector typically has the highest demand for glass bottles and cans. Customers benefit from Gea’s commitment to support and improve production processes end-to-end, from brewing to bottling and storage. Likewise, Gea offers many solutions to help breweries lower their CO2 emissions, which is critical for helping this high-consumption sector meet the ambitious climate protection goals it has set for itself. Highly efficient manufacturing as well as responsible packaging methods are therefore key, which means glass containers and cans will play an even greater role in global environmental strategies; refillable bottles will become a cornerstone of reuse initiatives and cans a valuable recyclable material
One for all
Gea Vipoll developed the All-In-One monoblock filler as a direct response to sustainability requirements and is a prime example of just how lean and flexible filling solutions can be: the compact All-In-One rinses, fills and caps products all within a small production footprint. Its sophisticated process design saves time during filling and format changeovers; within a matter of minutes, the machine can switch to handle different products and container formats. This is made possible by the All-In-One’s multifunctional elements: the rinser is equipped with universal grippers; the filler uses an electro-pneumatic filling valve and a single capping turret is able to accommodate different closure types.
“We chose Gea because the company has a great reputation for manufacturing high quality machines. The All-In-One filler allows us to operate a single filling line for both cans and bottles with quick change over between formats. This gives us benefits in terms of floor space utilization, and simplicity in maintenance and operation,” says Josh Uljans, Co-Founder and CEO of Moon Dog Craft Brewery.
“The All-In-One’s multifunctional system is unique in the world, because it allows for an unprecedented level of flexibility; it can be used to fill glass, cans and PET containers; handle different formats and seal them with diverse cap types; can fill carbonated or still drinks, using a hot or cold fill method,” points out Jakob Salamun, Sales Manager at Gea Vipoll.